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OTC LASER TRACKING SENSOR FD‑QF

Description

detects weld seam position & profile in 0.3 s with ±0.2 mm precision—stable even on glossy aluminum/stainless surfaces. , , ,

Technical specification

Introduction OTC LASER TRACKING SENSOR FD‑QF

The OTC DAIHEN FD‑QF Laser Tracking Sensor is a cutting-edge, 2D laser-based weld seam tracker designed to drastically improve robotic welding accuracy and efficiency. Utilizing a blue laser and 2D sensor head, it delivers rapid, high-precision seam detection—even on challenging, glossy surfaces such as aluminum or stainless steel

Key Features

        • Industry-best detection speed:
          Identifies weld seam position in approximately 0.3 seconds, enabling quick and seamless weld setup
        • High accuracy:
          Delivers precision of ±0.2 mm, outperforming other laser weld tracking sensors
        • Gloss-resistant performance:
          Blue laser combined with 2D sensor ensures reliable seam detection on highly reflective materials
        • Simple setup via Teach Pendant:
          Integrated commands and touch-screen interface streamline seam teaching and condition adjustments.
        • Compact and integrated design:
          Works seamlessly with OTC FD-series robots and controllers, without needing external PCs or added hardware.

Integration & Ease-of-Use
Fully controlled via the teach pendant—no PC required. Features live profile display and a library of preset seam geometries, simplifying setup and teaching .
Sensor seamlessly integrates into FD-series controllers and works with OTC welding systems for intuitive, consistent operation.

Specifications
SpecificationFD‑QT/FD‑QTS Details
Detection time~0.3 s
Dimensions/Weight~ 105 × 86 × 44.8 mm (sensor head),~ 0.89 kg
Tracking accuracy±0.2 mm (given stable seam profile)
Minimum plate thickness≥ 0.5 mm, compatible with both metals and non-metals (excluding glossy non-metals)
Sensor headCompact 2D unit with blue laser; reinforced stability and performance on reflective surfaces
Benefits & Applications
      • Maximized productivity: Fast detection drastically cuts setup time, supporting high-volume and diverse product runs
      • Enhanced weld quality: Superior accuracy minimizes misalignment, reducing defects and rework
      • Versatile across materials: Works reliably on shiny and flat parts where other sensors may fail
      • User-friendly operation: Teach pendant control streamlines setup—no complex software required
      • Ideal for varied sectors: Perfect for automotive, aerospace, appliance, and stainless fabrication applications.

The OTC FD‑QF Laser Tracking Sensor offers industry-leading performance with rapid seam detection in 0.3 seconds, exceptional ±0.2 mm accuracy, and robust results on glossy surfaces—all via an integrated, easy-to-use robotic welding solution. Its combination of speed, precision, and reliability ensures consistent weld quality and production efficiency in demanding industrial applications.

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