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Hypertherm XPR460

The XPR460 delivers the most consistent cut quality, thicker cutting capability, and faster cutting speeds in its class—increasing productivity and lowering operating costs.

Mechanized Plasma Hypertherm XPR®

Hypertherm XPR460® Plasma Cutter

The World's Most Powerful & Versatile Mechanized Plasma Cutting System

The XPR460® delivers maximum versatility, productivity, and precision across mild steel, stainless steel, and aluminum. Engineered to minimize secondary operations by producing parts with less dross and rework, it ensures superior part-to-part consistency over the entire duration of consumable life from the first cut to the last.

Power Supply & System Specifications

Maximum Output Power / Current 102 kW / 460 A

Open-Circuit / Output Voltage 360 VDC / 50–222 VDC

Duty Cycle Rating 100% at 102 kW (40°C / 104°F)

Power Factor 0.98 @ 102 kW

Cooling / Insulation Class Forced Air (Class F) / Class H

Enclosure Protection (IP Rating) IP21

Dimensions (H × L × W) 124.76 × 127.28 × 87.3 cm

Rigging & Lift Points Top lift eye (Rated 680 kg / 1,500 lb)
Bottom fork truck slots

Production Pierce & Severance Capacity

Material Substrate	Production Pierce	Enhanced Pierce*	Severance Capacity
Mild Steel	50 mm (2")	64 mm (2 ½")	Up to 102 mm (4")
Stainless Steel	38 mm (1 ½")	64 mm (2 ½")	Up to 130 mm (5")
Aluminum	38 mm (1 ½")	50 mm (2")	Up to 80 mm (3")

* Argon-assist technology for thicker piercing and severance cutting is available with CorePlus, VWI, and OptiMix gas consoles.

Core™ CorePlus™ VWI™ (Water Injection) OptiMix™

Comprehensive Process Cut Chart Reference

Sample Parameter Matrix

Console Compatibility	Process / Gases	Amps	Thickness (mm / in)	Speed (mm/min / ipm)
I. Mild Steel Processes
Core™, CorePlus™, VWI™, OptiMix™	O₂ Plasma / O₂ Shield	30 A	0.5 mm / 0.018"	5,348 mm/min / 215 ipm
	O₂ Plasma / Air Shield	130 A	3.0 mm / 0.135"	6,502 mm/min / 240 ipm
	O₂ Plasma / Air Shield	300 A	12.0 mm / 1/2"	3,940 mm/min / 155 ipm
	O₂ Plasma / Air Shield	460 A	102.0 mm / 4"	130 mm/min* / 5 ipm*
II. Stainless Steel Processes
Core, CorePlus, VWI, OptiMix	N₂ Plasma / N₂ Shield	40 A	0.8 mm / 0.036"	6,100 mm/min / 240 ipm
VWI™ and OptiMix™	N₂ Plasma / H₂O Shield	300 A	12.0 mm / 1/2"	2,159 mm/min / 85 ipm
OptiMix™ Only	H₂-Ar-N₂ Plasma / N₂ Shield	460 A	127.0 mm / 5"	77 mm/min* / 3 ipm*
III. Aluminum Processes
Core, CorePlus, VWI, OptiMix	Air Plasma / Air Shield	40 A	1.5 mm / 0.036"	4,799 mm/min / 240 ipm
OptiMix™ Only	H₂-Ar-N₂ Plasma / N₂ Shield	460 A	80.0 mm / 3"	762 mm/min / 30 ipm

Note: This table represents a high-level technical process summary. Standard charts contain hundreds of optimized configurations based on target angularity and edge finish.