Fits your needs
Hypertherm XPR Torch & Filter Maintenance kit (with coolant)
Description
Technical specification
Hypertherm XPR Torch & Filter Maintenance Kit (with Coolant)
The Hypertherm XPR Torch & Filter Maintenance kit (with coolant) is a vital torch and filter rebuild kit designed for plasma cutting systems XPR 170, XPR 300, and XPR 460. It includes all necessary parts—O-rings, filter cartridges, water tube, connectors, bullet plugs, and coolant—to ensure clean coolant flow, airtight seals, and consistent torch performance
Visit our where to buy page to find a potential partner, or contact Hypertherm directly if you need further assistance.
| System(s) | Kit p/n | P/N | Description | Quantity |
|---|---|---|---|---|
| XPR300™ (200V – 240V), (380V – 600V)
XPR170™ (200V – 240V), (380V – 600V) |
||||
| Filter torch rebuild kit without coolant | 428639 | 026009 | O-ring | |
| 027055 | Silicone | 1 | ||
| 027005 | Filter (water) | 1 | ||
| 044028 | O-ring | 2 | ||
| 058224 | O-ring | 1 | ||
| 108094 | Connector | 1 | ||
| 220161 | Bullet plug | 3 |
||
| 420368 | Water tube | 1 | ||
| 011110 | Filter (air) | 1 | ||
Why This Kit Matters
-
- Enhances System Reliability – fresh filters and seals prevent pressure drops and coolant leakage
- Ensures Optimal Torch Performance – clean coolant flow prevents overheating and reduces consumable wear
- OEM Quality – includes Hypertherm-approved components for compatibility and long life
- One-Stop Maintenance – everything included (even coolant), simplifying service in scheduled intervals
Compatible Systems & Part Number
-
- Part Number: 428640 (with coolant)
- Compatible with all voltage variants of XPR 170, XPR 300, and XPR 460 mechanized plasma systems
Maintenance & Replacement Guide
-
- Replace during scheduled torch and filter maintenance at 500 arc-hours
- Follow Hypertherm’s rebuild guide for proper installation of water tube, O-rings, bullet plugs, and filters
- Top off coolant and purge system after maintenance to prevent air entrapment and ensure peak cutting quality
The Hypertherm 428640 XPR Torch & Filter Maintenance Kit (with coolant) is essential for proactive upkeep of mechanized XPR plasma systems. By including coolant in addition to rebuild parts, the kit ensures seamless torch performance, fewer disruptions, and extended consumable life.
Need help, scheduling maintenance, or selecting the matching electronics PM kit (e.g., 428641/428642)? I’d be happy to assist!
SHOP NOW
Discover more
2-flute solid carbide endmill with extended shank, ideal for machining steels (HRc18–45) like S45C, P20, NAK80, and SUS304.
Modular carbide endmills with exchangeable heads, suitable for milling steels up to HRc52. Ideal for roughing, semi-finishing, and finishing operations.
Represent a significant advancement in modular cutting tool technology. Designed to enhance efficiency, precision, and cost-effectiveness, this series is ideal for industries requiring high-performance machining solutions.
5xD drills with internal coolant and 140° point angle, ideal for machining hard materials like stainless steel, titanium, and copper.
is a high-performance line of solid carbide drills designed for precision and durability in demanding machining applications. These drills feature internal coolant holes and a 140° point angle, ensuring efficient chip evacuation and extended tool life. They are suitable for a wide range of materials, including stainless steel, titanium alloys, copper, aluminum, general steel, and high-hardness materials up to HRc 65.
Collet securely holds 12mm tools with high accuracy. Ideal for CNC machining, drilling, and precision milling.
Grips 4.0 mm tools tightly, perfect for engraving, PCB drilling, and precision milling with minimal runout.
Collet holds 6.0 mm tools with high precision. Perfect for engraving, micro-milling, and fine CNC machining tasks.
Collet holds 8.0 mm tools with high precision. Great for micro-machining, engraving, and compact CNC work.
Collet offers reliable 1mm tool clamping. Great for micro machining, engraving, and fine-detail CNC work.
For 10mm tools. Low runout, high precision, and durable steel construction for CNC milling, drilling, and fine machining work.
Collet for 8mm tools. Precision clamping, hardened steel, low runout. Ideal for CNC, milling, and drilling.
Collet for 15mm tools. Precision clamping, hardened steel, low runout. Ideal for CNC, milling, and drilling.
Collet for 11mm tools. Precision-ground, low runout, and compatible with all ER32 holders. Ideal for CNC milling and drilling.
Collet for 5mm tools. Precision clamping, hardened steel, low runout. Ideal for CNC, milling, and drilling.
Collet for 8mm tools. Precision-ground, heat-treated steel for CNC & manual machines. Ideal for drilling, milling, and reaming.
High-precision collet for 4mm cutting tools, suitable for CNC and manual machining applications.
High-precision collet for CNC and manual machining applications, compatible with 6mm diameter cutting tools.
Precision retention knob for BT30 tool holders. Ensures secure tool retention and machining accuracy in CNC applications.
Straight collet chuck, 150mm long, ideal for CNC/manual machining. Offers high precision and ER25 collet compatibility.
Straight collet chuck delivers high-precision performance for CNC and manual machining. Ideal for professional-grade operations.
Taper holder offers precise boring for CNC and manual machines with high stability and excellent repeatability.
High-precision micro boring holder for BT40/BT50, ideal for fine and rough boring applications on CNC machines.
includes pilot relay, main contactor & torch body—to proactively sustain plasma system reliability and cut quality.
includes pilot relay, main/in‑rush contactors & torch body—maintain reliable plasma system operation.
with pilot relay, main/in-rush contactors & torch body—ensures reliable plasma cutting performance.
preventive maintenance kit for XPR 170/300/460, includes o‑rings, filters & connectors—keeps torch systems running smoothly.
Includes pilot arc relay, contactors & main torch body—essential for keeping XPR300 plasma systems reliable.
170 A mechanized plasma system featuring X‑Definition® tech for precision cutting up to 60 mm; fast, cost-effective for steel, stainless, aluminum.
Cut faster and use fewer consumables with the XPR300® mechanized plasma cutting system. With unmatched X-Definition® cut quality on mild steel, stainless steel and aluminum, the XPR300 increases cut speed, dramatically improves productivity and slashes operating costs.
The XPR460 delivers the most consistent cut quality, thicker cutting capability, and faster cutting speeds in its class—increasing productivity and lowering operating costs.
is a solid carbide two-flute end mill with a 10 mm diameter and a 22 mm cutting length, designed for high-precision slotting and milling applications.
Made from GR97 material, this tool offers exceptional wear resistance and longevity.
As of March 31, 2025, this product will be discontinued and no longer available for purchase. DESC: 2FESM100-220-10
Emphasis On Accuracy / Finished Surface 2-Blades Blade Pin Card 2FESM (Medium) (2FESM100-220-10)
is a solid carbide four-flute end mill with a 10 mm diameter, designed for high-precision milling applications. Made from GR97 material, this tool offers exceptional wear resistance and longevity. Focus on Accuracy / Finished Surface 4FESM (4FESM010-025-04)