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ABICOR ABIZEL Gas saver EWR 2 / EWR 2 Net
Description
Technical specification
Gas Management System EWR 2 / EWR 2 Net
The ABICOR BINZEL EWR 2 and EWR 2 Net are advanced electronic welding regulators engineered for precision control of shielding gas in both manual and robotic MIG/MAG and TIG welding applications. Designed to reduce gas consumption by up to 60%, these systems dynamically adjust flow in real time based on welding current and ambient conditions—ensuring optimal coverage, reducing waste, and lowering operating costs.
How It Works
At the heart of EWR is a fast-acting solenoid valve that reacts instantly in sync with welding current. It compensates for environmental changes—ambient temperature, fluctuating pressures, hose resistance—maintaining precise gas flow via a closed-loop control. The Net version adds Ethernet and CAN‑open interfaces, fitting seamlessly into Industry 4.0 networks for remote monitoring and adjustment.
Benefits & Applications
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- Gas and cost savings: Up to 60% less shielding gas usage, with a built-in ROI calculator
- Sustainability: Lower gas usage means lower CO₂ emissions
- Versatile control: Works across manual, mechanized, or robotic welding setups, compatible with standard gases and 1–6 bar inlet pressure, 2–30 L/min flow range.
- On-site calibration: Users can recalibrate in the field; calibration certificate supports audit trails.
- Real-time analytics: EWR 2 Net provides live data logging and remote tuning via local LAN or fieldbus.
Perfect for Batam’s Industries
For manufacturers in Batam seeking to optimize shielding gas use, reduce overhead, and meet sensors of modern Industry 4.0, EWR 2 / Net provides accurate control and smart integration.
Feature Table
| Feature | Specification |
|---|---|
| System Types | EWR 2 (standalone) / EWR 2 Net (with Ethernet & CAN‑open) |
| Gas Savings | Up to 60% compared to mechanical regulators |
| Control Method | Real-time solenoid regulation tied to welding current |
| Gas Flow Range | 2–30 L/min |
| Inlet Pressure | 1–6 bar |
| Power Supply | 24 V DC (±20%) or 110 V AC via adapter |
| Data Interface | LED display + buttons; LAN/CAN (EWR 2 Net) |
| Calibration | On-site recalibration + certificate included |
| Software | Windows service tool with ROI calculator & data logging |
| Environmental Specs | -10 °C to 50 °C ambient; media 10–40 °C; humidity 20–90% |
| Connectivity | Ethernet & CAN‑open (Net only) |
| Shuttle Options | Shunts: 150 A / 300 A / 500 A |
| Target Users | Robotic, manual welding setups—optimally for Batam workshops |
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